Processed Glass
Lakeway Industrial Co., Ltd. has a diversified glass product structure, mainly producing and exporting photo frame glass, ultra-clear glass, ultra-iron glass, embossed glass, wired glass, colored glass, reflective glass, silver mirror, antique mirror, acid-etched glass, painted glass, silk screen glass, laminated glass, tempered glass, LOW-E glass, dichroic glass and AR glass, etc.
Why choose us
Wide Range Of Product Applications
Our products can be used for photo frames, clocks, doors and windows, exterior walls and curtain walls, furniture, interior partitions, balcony doors, showrooms, skylights, museums, passive houses, gyms, swimming pools, furniture, hotels, etc.
Advanced Production Machines
For example: Float glass production line, mirror production line, acid-etched glass production line, tempered glass production line, laminated glass production line, screen printing production line, cutting machine and CNC machining center, etc.
Complete Certificates
Lakeway Industrial Co., Ltd. has obtained ISO9001, CE, REACH, CSI, ROHS, SGCC, IGCC certificates.
Production Market
Our products are widely exported to more than 90 countries and regions including the United States, Australia, New Zealand, Europe, India, the Middle East, Africa, etc.
Features of Processed Glass
Strength and durability
Processed glass usually has higher strength and impact resistance, such as tempered glass and laminated glass, which makes it safer in applications such as buildings and automobiles.
Transparency and optical properties
Processed glass can improve transparency and optical properties. Certain special treatments (such as coatings) can enhance its UV resistance and reduce reflection.
Plasticity and adaptability
Processed glass can be made into various shapes and sizes according to needs, such as bending, cutting, polishing, etc., suitable for a variety of designs and application scenarios.
Fire resistance
Some processed glass (such as fireproof glass) has the characteristics of preventing the spread of flames and heat, and is suitable for occasions such as building fire partitions.
Aesthetics
Processed glass can be surface treated, such as sandblasting, frosting or painting, to increase its decorative effect and enhance its aesthetics, suitable for indoor and outdoor decoration.
Sound insulation and thermal insulation properties
Processed glass (such as double-glazed glass) can effectively soundproof and insulate, improving the energy efficiency and comfort of buildings.
Application of Processed Glass
Architecture
Processed glass is extensively used in building facades, windows, and skylights, providing natural light while offering insulation and soundproofing.
Automotive Industry
Automotive glass is processed for safety, clarity, and UV filtering, contributing to vehicle aesthetics and functionality.
Consumer Electronics
Used in smartphones, tablets, and televisions, processed glass provides protection and clarity for displays.
Tableware and Decorative Items
Glass is molded and tempered for everyday use in plates, glasses, and bowls.Processed glass is used in artistic creations, sculptures, and stained glass windows.
Packaging
Processed glass is commonly used for beverage, food, and pharmaceutical packaging due to its impermeability and recyclability.Many beauty and cosmetic products are packaged in glass to preserve quality and enhance appearance.
Optics and Scientific Instruments
High-quality processed glass is essential in the manufacturing of lenses for cameras, microscopes, and telescopes. Glass is widely used in lab equipment, such as beakers, flasks, and test tubes due to its chemical resistance.
Healthcare
Certain medical devices and equipment use processed glass for its sterility and durability. Glass ampoules and vials are used for the safe storage and delivery of medications.
Art and Craft
Artisans use processed glass in various forms to create intricate art pieces and installations.
Tempered Glass (Toughened Glass)
This glass is heat-treated to increase its strength. It is designed to shatter into small, blunt pieces, making it safer than regular glass.
Laminated Glass
Consists of two or more glass layers bonded together with a plastic interlayer. This type of glass is used for safety and sound reduction, as it holds together when shattered.
Insulated Glass (Double Glazing)
Comprises two or more glass panes separated by a spacer and sealed to create an insulating air gap. It is commonly used in windows to improve thermal efficiency.
Low-E Glass (Low Emissivity Glass)
Coated with a thin layer of metallic oxide to reflect infrared light and reduce heat transfer while allowing visible light to pass through. This helps maintain comfortable indoor temperatures.
Patterned Glass (Textured Glass)
Glass that has a decorative surface created by rolling flat glass between engraved rollers or by applying textures. It adds privacy while allowing light penetration.
Frosted Glass
Created by sandblasting or acid etching regular glass, resulting in a translucent surface that diffuses light while providing privacy.
Mirrored Glass
Coated with a reflective substance (usually silver or aluminum) on one side to create a mirror finish, commonly used for decorative and functional purposes.
Float Glass
The standard glass produced by floating molten glass on a bed of molten tin to create a uniform thickness and a smooth surface.
Borosilicate Glass
Made with silica and boron trioxide, this glass has a low coefficient of thermal expansion, making it resistant to thermal shock. It is often used in laboratory glassware and kitchen items.
Colorized Glass
Glass that has been colored through the addition of metal oxides during the manufacturing process or through painting and staining.
Production process of Processed Glass
Raw Material Selection
1. Silica Sand: The main ingredient, providing the basic structure of glass.
2. Soda Ash (Sodium Carbonate): Lowers the melting point of silica.
3. Lime (Calcium Oxide): Improves durability and helps in counteracting the effects of corrosion.
4. Additives: These can include various minerals and compounds that influence the glass's color, clarity, heat resistance, and other properties.
Batch Preparation
The selected raw materials are carefully weighed and mixed to create a batch. This mixture may also include recycled glass (cullet) to enhance sustainability and reduce energy consumption.
Melting
1. The prepared batch is loaded into a melting furnace, where it is heated to high temperatures (approximately 1,400 to 1,600 degrees Celsius, depending on the glass type).
2. The melting process converts the solid raw materials into a molten glass, which is uniform and free from bubbles or impurities.
Forming
Once molten, the glass can be shaped using various forming techniques, including:
1. Blowing: Used for making bottles and other hollow forms.
2. Pressing: Suitable for solid shapes such as tableware.
3. Molding: Used for various applications from architectural elements to automotive glass.
4. Casting: Pouring the molten glass into molds.
5. Drawing: For producing flat glass sheets.
Annealing
After forming, the glass pieces go through an annealing process, where they are gradually cooled in a controlled environment within an annealing lehr. This step reduces internal stresses and strengthens the glass.
Surface Treatment
1. Polishing: For optical clarity and smoothness.
2. Coating: Applying protective or decorative coatings, such as tempered or tinted glass.
3. Etching: Creating patterns or designs on the glass surface.
Packaging and Shipping of Processed Glass
Preparation for Packing
1. Clean the Glass: Ensure that the glass is clean and free from any residue, dust, or fingerprints before packaging.
2. Inspect for Defects: Check for any cracks, chips, or other damage before packing to avoid sending defective items.
Selecting Packaging Materials
1. Protective Padding: Use materials such as bubble wrap, foam sheets, or quilted blankets to cushion the glass. These materials help absorb shock and prevent movement.
2. Cardboard Boxes: Use sturdy, double-walled cardboard boxes that can withstand the weight of the glass and any pressure during shipping.
3. Corner Protectors: Employ corner guards or edge protectors specifically designed for glass items to provide extra protection against impact.
Packing the Glass
1. Individual Wrapping: Wrap each piece of glass individually in bubble wrap or foam. Secure with packing tape to prevent the wrapping from coming undone.
2. Layering: For multiple pieces, consider using a layer of padding between each wrapped piece to prevent them from touching each other.
3. Secure in Box: Place the wrapped glass pieces in the box, ensuring they are snug but not tightly packed. Fill any gaps with loose fill (e.g., foam peanuts) or more bubble wrap to minimize movement.
Sealing the Package
1. Tape the Box: Use strong packing tape to securely seal all openings of the box. Reinforce edges and seams for added strength.
2. Labeling: Clearly label the box with "Fragile" and "Handle with Care" stickers. Include any specific handling instructions.
Choosing a Shipping Carrier
1. Select a Reliable Carrier: Choose a shipping carrier that has experience handling fragile items, ensuring they have proper procedures in place.
2. Insurance: Consider insuring the shipment, especially if the glass items are of high value.
Tracking and Communication
1. Track the Shipment: Utilize tracking services to monitor the shipment's journey.
2. Communicate: Inform the recipient of the shipment details, including tracking numbers and expected delivery dates.
Receiving Instructions
Instructions for Recipients: Include instructions for safely unpacking the glass, advising them to inspect for damages immediately upon receipt.
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